Aluminum die casting suppliers design, prepare and produce custom aluminum die cast products and components. Aluminum die casting is a process in which molten aluminum is injected into a mold under high pressure to create the desired shape. The process involves clamping, injection, cooling and ejecting, trimming, and finishing the part.
When looking for aluminum die cast parts, it’s helpful to work with a company that offers a range of services, including design and fabrication of prototypes, production, finishing, machining, assembly, and testing. Aluminum die casting suppliers to work with businesses that require aluminum die cast parts for a variety of applications, including automotive, aerospace, consumer products, industrial equipment, and construction.
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Difference Between Die Cast Aluminum & Cast Aluminum
Cast aluminum and die-cast aluminum refer to two different processes of making aluminum parts. The main difference between the two is how the material is used in casting the products. Cast aluminum refers to parts that are created using a casting process. The metal is heated until it becomes molten and then poured into a mold made of sand and clay, which hardens and creates the desired shape of the part.
Die cast aluminum refers to a manufacturing process in which molten aluminum is injected into a steel or other metal die under high pressure to produce a desired shape. This process is also known as die casting or pressure die casting.
Is Aluminum Good For Die Casting?
Yes, aluminum is a good material for die casting. Aluminum’s strength, lightweight, corrosion resistance, and ability to be easily cast make it a popular choice for producing large numbers of parts without sacrificing quality. It is also relatively inexpensive compared to other metals, making it a cost-effective option for mass production.
Aluminum is a metal often used as an alloy with other metals. Alloys are mixtures of metals. For example, steel is an alloy of iron and carbon. When aluminum is added to iron, the combination produces cast iron. Cast aluminum is relatively strong, which allows it to be used in small, thin parts, such as those found in die castings. It can also be cast at high speeds without causing warping or cracking. Aluminum also has anti-corrosive properties that prevent it from rusting or tarnishing. Because of these properties, aluminum can be recycled over and over again. The choice of aluminum alloy for die casting will depend on the project’s specific requirements. It is widely used in various industries, including automotive, aerospace, and consumer products.
Although die casting is used for various projects, what remains true is that aluminum die castings continue to be a go-to solution for a wide range of manufacturing industries. Its versatility paired with its low cost and high repeatability makes it a common choice when designing new products or improving upon existing ones.
Commonly Used Aluminum Alloys In Die Casting
Various aluminum casting alloys are available for different purposes, such as A380, 383, B390, A413, A360, and CC401. It’s important to select the alloy that best suits your needs..
A360 is great for corrosion resistance and compressive strength, but it has a low melt flow. B390 is great for wear resistance and hardness, but it has the lowest ductility of any alloy. A380 is the best all-round alloy, offering a good combination of casting and product properties; it’s the best choice for casting a wide range of products.
Benefits of Partnering With Aluminum Die Casting Supplier
There are several benefits to partnering with an aluminum die cast supplier, including:
- Quality control: Aluminum die casting suppliers typically have strict quality control processes to ensure that the parts they produce meet the required specifications and tolerances. This helps ensure that the parts made are of high quality and meet the needs of the business.
- Capacity and scalability: Aluminum die casting suppliers typically have the ability and scalability to handle high-volume production runs, which can benefit businesses that need to produce large quantities of parts.
- Cost-effectiveness: Aluminum die casting is generally a cost-effective manufacturing process, especially for producing high volumes of parts. Partnering with an aluminum die casting supplier can help businesses to access this cost-effective manufacturing process and reduce their production costs.
- Expertise and experience: They have a wealth of knowledge and experience in the field, which can be beneficial for businesses that need assistance with the design, prototyping, and production of aluminum die cast parts.
- Time savings: Partnering with an aluminum die casting supplier can help businesses to save time by outsourcing the production of parts, allowing them to focus on other aspects of their business.